Surface roughness- a measurement  of the texture of a surface. It is quantified by the vertical deviations of a real surface from its ideal form. If the deviations are large, the surface is rough, if they are small, the surface is smooth.
 

Rapp Industrial Sales
Surface Finish Equipment

  
  Home  Surface Articles  Contact Us  888-789-7277  Line Card           
 

Mahr Pocket Surf

Mahr Pkt. Surf PS1

Mahr M1

Mahr M2

Mahr S-2

Surtronic 25

Surtronic Duo

Fowler Surface Gage

SPI Surface Gage

Rugosurf 10

Rugosurf 10G

Rugosurf 90G

SRG-1000

SRG-4000

Mitutoyo SJ-201

Mitutoyo SJ-301

Digital Series 400

Analog System 1 & 3

MicroAnalyzer 2000

Reference Specimens

Castings

Repair-Calibration

 

 

 

 

  

MARSURF M 300

                     PRODUCTION-RELATED SURFACE ROUGHNESS MEASURING                             

MOBILE WITH MARSURF M300

Wherever surface structures influence the function, processing or appearance of components or products, careful testing is essential. But how can surfaces be tested? At the start of the 20th Century, experts still had to test by eye and touch. A practiced eye can detect features in the µm range, and even the much maligned thumbnail test delivered perfectly acceptable results. Now however, we live in an age of exchangeable parts, fits and internationalization, where subjective tests like this are no longer adequate. Today, computer-aided measuring instruments provide objective data. Measurement and evaluation have become considerably easier. For decades, Mahr has been a worldwide pioneer in this area, as demonstrated by the  company's numerous innovations and patented solutions in the field of roughness metrology. The interplay between the stylus, drive and measuring setup plays a key role in influencing the quality of surface measurement tasks. This is where Mahr's core expertise comes in, as demonstrated by the company's numerous innovation and patented solutions. Over time, we have succeeded in perfecting the stylus method which is now widespread throughout the world. The cable-free Bluetooth connection between evaluation unit and drive unit is unique in roughness metrology. Even here, Mahr shows that its metrology is up to date with modern needs.

                   

MarSurf. Handy and precise for on-site roughness measurements   

               

MOBILE ROUGHNESS MEASUREMENT DEVICE MARSURF M 300

Mahr has played a key role in ensuring the success of mobile roughness measurement devices. As early as the 1980's, Mahr was setting new standards with the M4P. The products have developed in line with changing production monitoring requirements. Today's devices meet the highest international standards. Mobile roughness measurement devices from Mahr are lightweight with a handy shape, flexible handling, high-precision measurement in different positions and easy positioning using V-blocks.

                           

MarSurf M 300       High mobile, high-performance unit

Description

The operation of this instrument is based on the well-proven catalog of functions which enables instrument settings such as measuring conditions, language and record contents to be selected very easily, thus offering a maximum of comfort and flexibility.

The MarSurf M 300 not only meets the requirements for determination and documentation of selected parameters, but also makes most of the parameters and characteristic curves stipulated in DIN/ISO/JIS available for the evaluation of the profile assessed.

Moreover, the MarSurf M 300 offers an integrated memory for up to 40,000 results or 30 profiles, as well as the functions of tolerance monitoring, vertical scale selection and the setting of un-symmetric intersection lines for peal count calculation.

Delivery as a set                 MarSurf M 300               Order No.  6910401

                           

Features

● Measuring range of up to 350µm (.014in)                               

 ● Units µm/µinch selectable 

● Standards ISO/ASME/JIS and MOTIF selectable       

● Travsersing length as per SIN EN ISO 4288/ ASME N46.1: 1.75 mm, 5.6 mm, 17.5 mm (0.07 in, 0.00 in, 0.7 in) as per EN ISO 12085 (MOTIF): 1 mm, 2 mm, 4 mm, 8 mm, 12mm, 16mm                                                                                       

● Number of sampling lengths selectable from 1 to 5       

● Automatic selection of filter and traversing length conforming to standards        

● Phase-correct profile filter as per DIN EN ISO 11562                                        

● Cutoff 0.25 mm, 0.80 mm, 2.50 mm (.010 in, .032 in, .100 in)                           

● Short cutoff selectable                                                                                

● Parameters as per DIN/ISO/SEP: Ra, Rq, Rz, Rmax, Rp, Rt, R3z, Rk, Rvk, Rpk, Rr1, Mr2, Rmr, RSm, RPc                                                                                  

● Tolerance monitoring in display and measuring record                                       

● Automatic or adjustable scaling                                                                      

● Printing of R-profile (ISO/ASME/JIS), P-profile (MOTIF), material ratio curve, measuring record                                                                                             

● Output of date and/or time of the measurements                                          

● Integrated memory for up to 40,000 results and 30 profiles                            

● Dynamic calibration function                                                                        

● Locking and/or password protection for instrument settings

MarSurf M 300 Novelties

Up to 4 m distance between evaluation unit and drive unit enable high flexibility for you to conduct your measurements. Especially with large, cumberson parts, the application engineer can work directly at the measuring site. The measurement can be started at the evaluation unit MarSurf M 300 or at the drive unit Marsurf RD 18. The evaluation unit stand in a "safe place" and delivers exact results without influence from the ambient conditions

Brilliant, illuminated color display

A large, illuminated color display to read the parameters and the profiles so that you can:                                                                                                    

● read the correct results in a poorly lit atmosphere

  

 

Bluetooth Technology

NEW: cable-free connection between evaluation unit and drive unit

A further advantage of the Bluetooth technology:                                              

Connection of several drive units to one evaluation unit. You can select your desired drive unit from a list.

                                       

 

Software "MarSurf 1/M 300 Explorer" for mobile roughness devices

The essential functions of the Software "MarSurf PS1/M Explorer" are to secure and document your measuring results and profiles.

 

The data stored in the MarSurf M 300 can e.g. be printed out in any format.

The measuring data con be displayed in different forms:                                   

● Profile and results                                                                                        

● Results                                                                                                         

● Profile + MRK + results                                                                                 

● Statistics, and much more

 

The "Software "MarSurf PS1/M 300 Explorer" additionally simplifies the securing of data on your PC. During installation, a Mar Surf M 300 directory is automatically created. The results and profiles saved in the M 300 can simply be moved to that directory or any directly of your choice using "Drag & Drop" and are therefore secured.

 

Software "MarSurf PS1/M 300 Explorer"                                                                            

To document results and record profile on a PC

 

Order No.  6910205

                        

 

Drive unit MarSurf RD 18        

                                                

Description

The drive unit RD 18 can be connected to the MarSurf M 300 and is included in a carrying-case set. It can be connected either via Bluetooth or with a cable. The well=proven PHT-skid probes are implemented in the drive unit. To test the standard probe, a testing standard is already integrated in the RD 18 - this gives you the certainty that your results are correct.

To fasten individual accessory elements, 4 inside thread sockets are located on the underside of the RD 18. Furthermore, the prismatic underside offers you the possibility to perfectly position your work-pieces.

 

Technical data
Drive unit RD 18Order No.  6910403
Tracing directionlengthwise
Traversing length adjustable on M 300 as per DIN/ISO1.75 mm, 5.6 mm, 17.5 mm                             (0.07 in, 0.22 in, 0.7 in)
as per EN ISO 120851 mm, 2 mm, 4 mm, 8 mm, 12 mm, 16 mm
Traverse speed0.5 mm/s
Dimensions                             (without probe protection)Ø 24mm, L=112 mm

  

Application examples

Upside down measurements

Perfect upside down measurements with the MarSurf RD 18 drive.

Enables the measurement of small work-pieces without additional mounts.

No more alignment work necessary.

A solution for a fast and certain measurement. 

                               

Measurement with end face vee-block

Flexibility due to extensive accessories that are already included in the standard scope of delivery.

The end face vee block offers the possibility to give the secure support for different applications.

                                            

Measurement with and without cable

Especially when measuring large, cumbersome parts, it is not always possible for the measuring technician to be directly near the evaluation unit or, as shown in this example, the drive unit.

 

Bluetooth technology gives the advantage of cable-free connection.

 

An additional factor that simplifies surface measurement.

 

It is also possible to operate the MarSurf RD 18 drive under special conditions with a connection cable (without Bluetooth connections).

                                         

Optional probes for MarSurf M 300

Probes for various measuring tasks for use with RD 18 drive    

The P-probes are characterized by special construction features:

● Stylus tip geometry as per EN ISO 3274, standard 2 µm/90°                          

● Measuring force of approx. 0.7 mN (as per EN ISO 3274)                           

● Reliable inductive converter                                                          

● Robust rigid housing                                                                            

● Self-aligning elastic bearings                                                              

● Reliable plug and socket connections

                             

 

PHT 6-350 pick-up

Order # 6111520 (standard probe)

Type

single-skid pick-up with spherical skid

Skid Radius

25mm (.984 in) in traversing direction

2.9mm (.114 in) at right angles

Contact Point

0.8mm (.0315 in) in front of the stylus

Measuring Range

350 µm (0.14 in)

Specification

for plane surfaces, bores with a dia. larger than 6 mm, (.236 in) and a max. depth of 17 mm (.669in), grooves a width larger than 3mm (.118 in); min. workpiece length = traversing length + 1mm (.0394 in)

 

 

PHT 11-100 pick-up

Order # 6111524

System

NHT 6-150 pick-up Order # 6111504

Type

single-skid pick-up with spherical skid

Skid Radius

25 mm (.984 in) in traversing direction,

2.9 mm (.114 in) at right angles

Contact point

0.8 mm (.0315) in front of the stylus

Measuring Range

150 µm (.00591 in)

Specification

for plane surfaces, bores with a dia. larger than 11 mm (.433 in) and a max. depth of 14 mm (.551 in), grooves with a width larger than 2.5 mm (.098 in)

 

 

PT 150 Pick-up

Order # 6111523

Type

dual-skid pick-up with spherical skid

Skid Radius

50 mm (1.969 in) in traversing direction,

3 mm (.118in) at right angles

Contact Point

4.5mm (.177 in) in front of the stylus

Measuring Range

150 µm (.006 in)

Specification

Dual-skid pick-up for measurements on metal sheets and roller surfaces according to DIN EN 10049 (SEP). min. workpiece length = tracing length + 5 mm (.197 in)

 

Optional pick-up for MarSsurf M 300

PHT 3-100 pick-up

Order # 6111521

Type

single-skid pick-up with spherical skid

Skid Radius

25 mm (.984 in) in traversing direction,

1.45 mm (.0571 in) at right angles

Contact Point

0.9 mm (.0354 in) in front of the stylus

Measuring Range

350 µm (0.014 in)

Specification

for bores with a dia. larger than 3 mm (.118 in) and a max. depth of 17 mm (.669 in)

 

Pick-up extension PHT (80 mm)            Order no.  6850540 (for P-probes)

PHTF 0.5-100 pick-up

Order # 6111522

Type

single-skid pick-up with spherical skid

Skid radius

25 mm (.984 in) in traversing direction

1.45 mm (.0571 in) at right angles

Contact Point

0.6 mm (.0236 in) beside the stylus

Measuring Range

100 µm (.00394 in)

Specification

e.g. for gear tooth flanks with a modulus larger than 0.8

PHTR-100 pick-upOrder no.  6111525                                        

Single-skid pick-up with lateral, spherical skid, radius 0.3 mm (.012 in) in traversing direction, stylus radius 2µm (.0008 in), 90°                                               

 For measurements on concave and convex surfaces.

                      

MarSurf M 300 + Measuring Stand
Measuring stand ST-D (shown below)Order # 6710803
Height adjustment0 mm to 300 mm
of RD 18 mounting deviceby means of a handwheel
Dimensions (L x W x H)175 mm x 190 mm x 385 mm
Weightapprox. 3 kg.

    

 

Granite plate with a 10 mm (.39 in) T-slot for mounting work-holding devices. Hand wheel height adjustment for simply and exactly adjusting the drive unit to the required measuring height.

Measuring stand ST-G (shown above)Order # 6710807
Height adjustment0 mm to 300 mm
of RD 18by means of a handwheel
Dimensions (L x H x H)500 mm x 300 mm x 415mm
Weightapprox. 35 kg.

Measuring Stand Accessories

Measuring stand accessories (not included in the delivery scope of the measuring stand):

Mounting device MarSurf RD 18Order no.  6910201

The drive unit RD 18 can be swivelled and locked due to pivot movements of the mount (±15°)                                               

MarSurf M 300.  Technical Data

Measuring principlestylus method
Traversing speed0.5 mm/s
Measuring ranges350 µm (0.014 in)
Profile resolution90 µm, 180 µm, 350 µm (automatic switching) 8 nm, 16 nm,       32 nm (automatic switching)
FilterGauB-Filter, Ls-Filter
Cutoffs0.25/0.8/2.5 mm (0.010/0.032/0.100 in)
Short cutoffselectable
Traversing lengths as per DIN/ISO1.75/5.6/17.5 mm (0.07/0.00/0.70 in)
As per EN ISO 12085 (MOTIF)1/2/4/8/12/16 mm
Evaluation lengths1.25/4/12.5 mm (0.05/0.16/0.5 in)
Number of sampling lengthsselectable 1-5
StandardsDIN/ISO/JIS/ASME

Parameters

DIN/ISO: Ra, Rq, Rz, Rmax,Rp, Rpk, Rk, Rvk, Rv, Mr1, Mr2, A1, A2, Vo, Rt, R3z, RPc, Rmr, RSm, Rsk,    

JIS: Ra, Rz, RzJIS, S                                                  ASME: Rp, Rpm                                                        MOTIF: R, Ar, Rx, W, CR, CL, CF

Vertical scaleautomatic/selectable
Horizontal scaledep. on cutoff
Record contentsR-profile, MRK, R-profile, (MOTIF), results
Printingautomatic/manual, record with time
Calibration functiondynamic
Memoryintegrated memory for results of up to 40.000 measurements, 30 profiles
Units µm/µinchselectable
Languagesselectable: English, German, French, Italian, Spanish, Portuguese, Dutch, Swedish, Czech, Polish, Japanese, Chinese, Korean, Turkish
Blocking or instrum. settingsyes
Password protectionyes
LCDhigh resolution color display, 3.5", 320x240 pixel

Printer

thermal printer, 384 points/horizontal line, 

20 characters/line

Printing speed

approx. 6 lines/second corresponds to approx.  

25 mm/s (1 in/s)

Thermal paperØ 40.0 mm-1.0 mm, width 57.5 mm-05 mm, coated
InterfaceUSB, MarConnect
Power SupplyNiMH battery, capacity: approx. 1,000 measurements  (dep. on number and length of record printouts), plug-in power pack with three mains plugs, for input voltages from 90 V to 264 V
Power Managementyes
Connectionsdrive unit, power pack, USB, MarConnect
System of protectionm 300=IP 42, RD 18=IP 40

Temperature range for         -storage                              -operation

-15 °C

 to +55 °C

+5 °C to +40 °C

Relative humidity30% to 85%
Dimensions (LxWxH) M 300190 mm x 140 mm x 75 mm
Dimensions (LxWxH) RD 18130 mm x 70 mm x 50 mm
Weight M 300approx. 1 kg`
Weight RD 18approx. 300 g

 

MarSurf M 300 Set                                     Order no.   6910401

The MarSurf M 300 is delivered as a set in a handy carrying case. The instrument is thus safely packed for transport. The components included in the set can be quickly and easily assembled to form a complete measuring station.

Scope of delivery                                           

The illustrated accessories form part of the MarSurf M 300 Set

1 carrying case                                                                                               

1 power pack with 3 main plugs                            

1 chart paper roll     

1 height adjustment                                                                                     

1 shoulder strap           

1 standard probe PHT 6-350 (conform to standards)  

1 Evaluation unit M300                    

1 drive unit RD 18 with integrated roughness standard                 

 

 

 

 

 

Accessories

PP vee-block                                                       Order no.  6710401           

With four different prisms for mounting axis-symmetrical work pieces with diameters form 1 mm to 160 mm (.0394 in to 6.30 in). Dimensions (LxWxH) 100 mm x 80 mm x 40 mm (3.91 in x 3.15 in x 1.58 in) Weight 1.5 kg (3.31 lb.). Including clamping springs for holding light work pieces in the prism.

                                                   

                                                 

XY table CT 120            Order no.  6710529     

For mounting and aligning work pieces. Can be adjusted in two coordinates by 15 mm (.591 in). Table surface 120 mm X 120 mm (4.728 in x 4.728 in) with two brackets.

                                              

PPS parallel vice             Order no.  6710604                 For mounting rectangular and cylindrical work pieces.  Jaw width 70 mm (2.76 in).  Jaw height 25 mm (.984 in), span 40 mm (1.58 in), total height 580mm (2.28 in).      Weight 2 kg (4.41 lb.)

                                               

PGN 3 geometric standard               Order no.  6820601                   Surface roughness standard with a sinusoidal groove profile. Profile depth approx.   3µm (120µin), groove spacing approx, 0.12 mm (.00472 in). For checking the roughness measuring station.

                                        

PRN 10 roughness standard              Order no.  6820420                   With Mahr calibration certificate. Roughness standard with turned profile, chromed.  Profile depth approx. 10 µm (.394 µin). For checking the roughness measuring station.

                                        

Mahr calibration certificate for PGN 3                           Order no.  9027715         

DKD calibration certificate for PGN 3                             Order no.  6980102           

Geometric standard PGN 1                                             Order no.  6820602                    

Geometric standard PGN 10                                           Order no.  6820605

 

Home  Surface Articles  Contact Us  888-789-7277  Line Card

Rapp Industrial Sales * 127 Main Street * Connoquenessing, Pa 16027

Phone 888-789-7277 * 724-789-7853 * Fax 724-789-7288 Email: sales @rappindustrialsales.com