Repo Rubber

Flexbar RepoRubber Metrology Casting Material

•Exotic Metrology Grade Rubber

•Virtually Perfect Replica Casting of Internal and External Forms

•Non-Toxic & Easy To Use

•100 Times Faster Than TRV Silicones

•Self-Curing in Minutes

•Excellent For Checking Parts With Optical Comparators

•No Release Agent is Ever Needed

Supplied in Two Viscosities

Physical Properties and Applications

	REPRORUBBER THIN POUR	REPRORUBBER QUICK SETTING PUTTY
Mix Time (Stirring in a cup)	30 - 45 seconds	30 - 45 seconds
Working Time (Manipulation Time)	4 minutes	2 minutes (from beginning of mix)
Setting Time (at room temperature)	10 - 15 minutes	6 minutes
Permanent Deformation	0.2%	0.3%
Dimensional Stability	less than 0.50%	less than -0.25%
Tear Strength	44 pounds per sq. inch	105 pounds per sq. inch
Elongation	60% at break	6.3% at break
Durometer (Shore A-2)	30 (at 15 minutes)	50(at 7 minutes)
Temperature Stability	1 week @ 60oC	1 week @ 60oC
Detail Reproduction	EXCELLENT	EXCELLENT

Applications:

You can take impressions of:
ALL METALS ALL PLASTICS	NON METALS RUBBER	PAPER OR CARDBOARD ITEMS CERAMIC AND GLASS ITEMS	WOOD, MARBLE, ETC.

Other Uses Include:
Fixturing where semi-rigid structure is desired. Making joints where flexibility is required.	Prototypes of rubber type components such as gaskets, washers, etc. As a mask for high temperature plasma spray of metallic coatings.

Physical Advantages Over the Hard-Copy Replicas:
Replica is easy to remove - even if there are under cuts or grooves. Cross-sectioning of replica is easily accomplished with a knife or razor. It can then be checked on an optical comparator or microscope. Surface finish replication is exact with excellent optical properties. Replicas are permanent - will not leach or ooze out nor outgas.	NO MORE 16 HOUR CURE TIME AS WITH RTV SILICONES MORE ACURATE THAN ALL OTHER RTV COMPOUNDS REPRORUBBER PUTTY will withstand up to 600oF (or more). Reprorubber copies can be recopied (copy from a “female mould” yields a male-shaped replica). See EPOXY PARFILM ULTRA.

For Reprorubber® Thin Pour Users
REPRO-MIX™ DISPENSING GUN SYSTEM
A “Ready-To-Fill” Mixing and Dispensing System that Enables You to Make Quick and Accurate Reprorubber Replicas...Without Manual Mixing and Fuss!

REPRO-MIX™ SYSTEM CONSISTS OF THE FOLLOWING:

50ml dual barrel syringe with reusable end cap; easily filled by pouring contents of Reprorubber into cartridge barrels.
Disposable low cost Helix Mixing Nozzle Tips easily attach to and detach from dual barrel syringe.
REPRO-MIX Dispensing Gun.

#16132 -Complete REPRO-MIX™ Kit consisting of 1 each REPRO-MIX™ Dispensing Gun, 10 each 50ml, Dual Barrel Cartridges, 20 each Helix Mixing Nozzle Tips, Caps, Plugs and complete instructions for usage
#16133 - Dual Cartridge Replacement Pac (10 each including caps and plugs)
#16134 - Helix Mixing Nozzle Tip Pac (20 each)

Facsimile

Quick Setting Compound

Makes accurate hard plastic reproduction in 6 - 8 minutes

Facsimile is a special plastic compound kit which is used for duplicating surface flats, roughness and for dimensional transfer of inaccessible locations. Many other applications are listed below and many more in out free 24 page appli-cations booklet.

•Make duplicates for measuring, such as gages, etc.

•Test surface geometry, flatness, microfinish, etc.

•Make permanent records of surface geometry, etc.

•Make custom holding and nesting fixtures.

•Make quick jigs.

•Make excellent stylus patterns.

•Make instant mold and patterns.

•Cast small run parts and prototypes.

•Mask, fill in and seal.

•Fretting depth of blade dovetails in jet engines.

•Make potting, bonding and repairing easy.

•Closer inspection can be performed by allowing the casting to cure in a pressure vessel (15 p.s.i.)

•Facsimile will not affect the surface of ferrous or non-ferrous materials to which it is applied.

•When casting in a "CONFINED" area, it is better to cat 1/2 of the internal shape.

•When casting without releasing agent, and ACETONE soak removes Facsimile.

TECHNICAL DATA

AVAILABLE IN LARGER "ECONOMY" KITS

A test submitted by E.I. Dupont DeNemour & Company to an independent test lab showed the following properties of Facsimile®:
TEST PIECE APPROXIMATELY 1” BY 1 /4” THICKNESS...
COMPRESSION TEST...Maximum load 6,800 lbs. Compression strength 9,650 PSI.
MECHANICAL PROPERTIES...Ultimate tensile 3,415 PSI.
WATER ABSORPTION...(24 hours at 73 o ) 0.31% by weight.
The kit contains all material and instructions. The Facsimile® can be diluted from a putty consistency to a watery to best suit your job needs. If larger quantities of Facsimile® are desired they can be ordered in 3 lb. and 25lb. kits at proportionately lower prices per pound.

Facsimile® is Made in U.S.A.

APPLICATIONS AND TECHNICAL INFORMATION

SOME OF FACSIMILE'S MANY USES:

USE #1: To create a master or
checking gage, just pour in facsimile
and wait 6 to 8 minutes. Parts later can be conventionally ground, machined, etc., if desired. Drawing above shows creation of a thread gage.

USE #2: Shown above is a quick and inexpensive method of cre-ating a drill fixture. Just pour facsimile around drill bushings and wait 6 to 8 minutes. Casting must be a thick section 3/8” or more. USE MAGNETS TO HOLD PLATES.

USE #3: Without removing work from the machine set-up you can create a “facsimile” test sample which can be carried away for testing. Duplicates from 3 to 1,000 Micro inches perfectly.

USE #6: Highly accurate and reliable casted replicas of internal thread forms are not only possible but they are being performed daily by fac simile users the world over.

USE #4: Used for checking
radii and angular internal and
external recesses, often in difficult to measure areas.

USE #5: Optical projections
of forms made with “facsimile”
are duplicates within millionths!

Facsimile® is 100% Government approved for ANTI-CONTAMINATION and all ATOMIC and NUCLEAR APPLICATIONS by virtue of not containing (even traces of): All Halogens–Mercury–Sulphur–Lead–Copper–Brass–Phosphorous–Zinc–Arsenic–Antimony–
Aluminum–Cadmium–Tin–Bismuth–Boron or any compounds thereof. CERTIFICATES WILL BE PROVIDED.

ORDERING INFORMATION:
INTRODUCTORY KIT
One Lb. Kit No. 16000
Complete Kit Contains:
FACSIMILE POWDER, 1 lb. Troy
01 - 120cc FACSIMILE liquid
01 - 60cc Flexbar Release Agent
01 - Powder scoop
01 - Molding clay
10 - Disposable cups (graduated)
10 - Wooden spatulas
01 - 1 oz. polypropylene measuring cup
COMPLETE KITS*
16000 1 lb. Kit FACSIMILE
16003 3 lb. Kit FACSIMILE*
16025 25 lb. Kit FACSIMILE

Introductory Kit-1 lb kit No. 16000

Click Here to download.

REFILLS FOR FACSIMILE KITS
Order No.

16200 60cc Release Agent, soap based
16201 Pint Release Agent, soap based
16202 1 lb. Jar Facsimile Powder
16203 3 lb. Jar Facsimile Powder
16204 25 lb. Drum Facsimile Powder
16205 120cc Bottle Facsimile Liquid
16206 Pint Can Facsimile Liquid
16207 Quart Can Facsimile Liquid

16208 Gallon Can Facsimile Liquid
16209 100 ea. 3 oz. Paper Cups Graduated
16210 100 ea. 1 oz. Paper Cups Graduated
16211 25 ea. 6-1/2 oz. Plastic Cups Graduated
16212 100 ea. Sticks, Mixing, Narrow
16213 1 lb. Bar Molding Clay
16214 100 ea. Sticks, Mixing, Wide
16914 60cc Release Agent, oil based
16915 Pint Release Agent, oil based

For Air Shipments, EXTRA CHARGE for D.O.T. Approved.
Containers and Overpacking for Facsimile Liquid only.

	NEW-SUPER RELEASE AGENT
	EPOXY PARFILM ULTRA A NEW and Highly Effective Release Agent for users of Facsimile "measure image". NON-CFC, NON-VOC Formula.
	Epoxy ParFilm is the culmination of a search for a suitable release agent for epoxies. The highly effective, very thin film obtainable from Epoxy ParFilm Release is non-melting and will not carbonize. This makes it suitable for use with exothermic cures, such as Facsimile "measure-image" replication compound.	Epoxy ParFilm offers better release than polyvinyl alcohol and wax with a much thinner film application. Epoxy ParFilm can be applied quickly with the easily operated directional valve which is standard. Epoxy ParFilm is non-combustible, non-toxic and non-allergenic. Contains NO CHLORINATED SOLVENTS.
Order No. 16136, Epoxy ParFilm, 18 ounce spray
Important Notice to Users of REPRORUBBER by Flexbar: SEPARATION OF REPRORUBBER NOW POSSIBLE WHEN CASTING REPRORUBBER FROM REPRORUBBER.

For Reprorubber® Thin Pour and Facsimile® Users
MONOJECT PRECISION DISPENSING SYRINGES

.060” dia. curved tip for injecting Reprorubber or Facsimile into small holes. Tip can be cut to allow greater flow.

Provides User With An Easy Method Of Injecting Pre-Mixed Reprorubber or Facsimile Into Small Holes, Grooves or Small Spaces.

10cc capacity syringes are easily filled and disposable once used.

Sold in low cost packages of 10 each.
Model No. 16190, Monoject 10cc Syringe Pac (10 each)

Fine Proofing and Fixturing Alloy

Machinable Wax

Magnaflux

Rapp Industrial Sales * 127 Main Street * Connoquenessing, Pa 16027

Phone 888-789-7277 * 724-789-7853 * Fax 724-789-7288 Email: sales @rappindustrialsales.com

Thin Pour

Final Color: Light Green

For internal-shape applications where a thin pour will completely

QuickSetting Putty

Final Color: Light Blue

Roll two equal balls of catalyst putty and base putty and simply knead them together like dough.

Excellent for external shapes. Simply spread over master pushing down with fingers and wait for cure 8-10 minutes. You have 3 or 4 minutes of manipulation time - Therefore 14 minutes start to finish. You can also cast internal shapes and cavities but some pressure should be applied such as a weighted object on top.

#16129 - 220ml Trial Quick Set Putty Kit

#16130 - 1-3/4 lb. (520ml) Introductory Kit

#16131 - 7 lb. (2150ml) Economy Kit

fill the cavity without voids. A complete replica casting is quickly formed.

•Manipulation time is 5 minutes and cure time is 15 minutes.

•Start to finish: 20 minutes.

•Kits include graduated mixing cups, wooden spatulas and instructions.

•Use with REPRO-MIX Dispensing Gun.

#16116 - Thin Pour 130ml Trial Kit

#16135 - Thin Pour 380ml Kit

#16137 - Case of 10 380ml Kits